Investigation on Microstructure and Mechanical Behavior of Carbon and Glass Reinforced Aluminum CompositePipes

مهندسی متالورژی و مواد

Volume 34, Issue 1 - Serial Number 29, March 2023, Pages 31-46   

Document Type: Original Articles

DOI: 10.22067/jmme.2023.77877.1066

Authors

Ali Aliadeh^{* 1}; Shahab poloee¹; mohammadreza zahmatkesh²; mehdi abdollahi¹

¹Faculty of Materials & Manufacturing Processes, Malek-e-Ashtar University of Technology, Tehran, Iran.

²Complex of Material and Manufacturing Technology, Malek Ashtar University, Tehran, Iran

Abstract

In this research, aluminum matrix reinforced with continuous carbon and glass fibres composite were produced using A356 aluminum alloy as the matrix, and T300 carbon fiber and E-glass as the reinforcement during the squeeze casting process. Carbon fibers were first coated with a layer of nickel-phosphorus using the electroless method. Then, aluminum alloy 356 pipe and composite pipes with 30 weight percent of carbon fibers and 30,40,50 and 60 weight percent of glass fibers were cast at 75 MPa and 500 °C. After casting, the microstructure, and mechanical properties of composite samples were investigated. Nickel-phosphorus coating on carbon fibers has a significant effect on the wettability of carbon fibers with aluminum melt and thus the penetration of aluminum melt into carbon fibers. The hardness of composite pipes reached approximately 2 times that of alloy pipe and the density decreased to 9.5% with increasing weight percent of fibers. The highest bending strength was obtained at 340.82 MPa, which is related to the reinforced composite pipe with40 weight percent of glass fibers. Tensile strength was measured by the nol ring test, in which a composite tube with 30 weight percent of carbon fiber had the highest tensile strength with a 76% increase over the alloy pipe. The predominant mechanism in the failure of carbon fiber-reinforced composite pipe was fiber pull-out and in the failure of glass-fiber-reinforced composite pipes, the fibers were cut.

Keywords

Carbon fibers; Glass fibers; Nickel-phosphorus coating; Squeeze casting; Nol ring test

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